Forklift battery – 8 things worth knowing about it
The battery is one of the most important elements used in the construction of electric forklifts. To maintain proper functionality, it must be used properly. What is worth knowing about forklift batteries?
1. Available types of forklift batteries
Forklift batteries are available in many versions. The most popular types of such components include the following models:
- lead-acid,
- lithium-ion,
- gel.
The first model is cheaper, but requires electrolyte refilling. Gel batteries are much more expensive, but much more convenient to use. Lithium-ion models, however, provide high efficiency and longer life than other battery variants. Such components are becoming increasingly popular and are used in most modern forklifts.
2. Capacity of forklift batteries
Forklift batteries can have different capacities. This value is expressed in ampere-hours (Ah) and reflects the amount of energy that the component can supply. The higher the capacity, the longer the stroller will be able to operate on one charge.
Modern models use batteries that can be refilled in just a few dozen minutes. Such components work perfectly in plants operating in a three-shift system.
3. Life cycle of batteries in forklifts
A forklift battery has a finite lifespan. It varies depending on the type of component, its quality and method of operation. Replacing the battery is an expensive step, so it is worth taking care of this element while it is still functional. It is necessary to follow the manufacturer's recommendations included in the manual.
4. Charging the forklift battery
It is important to charge your forklift battery regularly and avoid completely discharging it. In the case of lead-acid models, the electrolyte should be replenished regularly, and in the case of gel batteries, avoid overheating of the battery during charging. Information on how to use and care for the device is usually found in the documentation attached to it.
Forklift batteries can be charged in several ways, including through traction chargers that plug into a power outlet. Another solution are fast models that allow you to charge the battery in just a few dozen minutes. It is important not to overheat the battery when refilling it, as this may negatively affect the life of the item.
5. Storage of forklift batteries
Forklift batteries should be stored in appropriate conditions, i.e. in a dry and well-ventilated place. Keeping such components in a cold room may affect their performance. The battery is not a cheap component, and inappropriate temperature, humidity and lack of ventilation can quickly damage it. There must be no source of fire in rooms where trolley batteries are kept.
6. Price of forklift batteries
Forklift batteries are one of the most expensive components of a device, and replacing them can be expensive. However, it is worth investing in good quality components to avoid problems and minimize expenses related to failures. It is also crucial to properly train the operators and appoint a person who will be responsible for checking the technical condition of the devices. A quick response to possible faults can help reduce repair costs.
7. Safe use of forklift batteries
Proper operation and maintenance of forklift batteries is important for the safety of equipment users and warehouse workers. First of all, it is worth avoiding overheating and damaging the battery. Always follow the manufacturer's recommendations and safety regulations regarding the handling of batteries. Any failure of this element during operation may pose a threat to both the operator and other employees present in the vicinity or the transported load.
8. Disposal of forklift batteries
Forklift batteries are one of the types of batteries that require disposal to avoid harmful effects on the environment. Some countries have regulations regarding the proper neutralization of these components.
Specialized companies deal with the disposal of batteries used in forklifts. Their actions are intended to recover valuable elements and prevent harmful substances from entering the environment.
Are you looking for batteries for your forklifts? We invite you to familiarize yourself with our assortment.